80V Lithium Forklift Batteries
Designed for heavy-duty counterbalance forklifts operating in ports, steel mills, automotive plants, and large-scale industrial facilities. Maximum capacity reaches 1,400 Ah, with explosion-proof configurations available for Zone 1, Zone 2, and Class II hazardous environments.
No watering, no equalization charging, no electrolyte checks. The sealed LiFePO4 cell design eliminates all routine battery tasks, reducing maintenance overhead significantly for large heavy-duty fleets.
Partial charges cause no damage to cell chemistry. Operators can top up during shift changes and scheduled breaks, keeping heavy-duty equipment running across continuous multi-shift operations without a spare battery pool.
Standard models are rated at 3,500 to 4,500 cycles, with high-performance configurations exceeding 6,000 cycles. Design life reaches up to 10 years, significantly reducing replacement frequency for capital-intensive heavy equipment fleets.
IP54 as standard, IP65 optional. Steel enclosure with integrated waterproof gasket withstands outdoor yard operations, wash-down environments, and the demanding physical conditions common in port and heavy industrial settings.
Built-in BMS displays live state of charge on a 4.3-inch touch screen. All units connect to BSL Cloud over WiFi, giving fleet managers real-time visibility across large heavy-duty battery fleets from a central dashboard.
Certified for Zone 1, Zone 2, and Class II hazardous environments. Spark-free connectors, anti-static casings, and reinforced enclosures meet IEC and NFPA standards for chemical plants, pharmaceutical facilities, and port bulk material handling operations.
How to Choose the Right 80V Battery Capacity
Match your equipment load rating and shift schedule to the capacity range below. For heavy continuous loads or operations with minimal downtime between shifts, select the upper end of the recommended range.
- Single shift — 205 to 304 Ah covers standard 8-hour heavy-duty operations with buffer capacity for opportunity top-ups.
- Double shift — 410 to 690 Ah supports two consecutive shifts across heavy counterbalance and port equipment with opportunity charging during crew changes.
- Triple shift / 24h — 820 Ah and above for continuous heavy-duty operations at ports, steel mills, and automotive manufacturing facilities. Maximum available capacity is 1,400 Ah.
Compatible 80V Forklift Models
BSLBATT 80V lithium batteries are widely used in heavy-duty counterbalance forklifts, reach stackers, and large industrial vehicles operating at ports, steel mills, and automotive manufacturing plants. Linde heavy counterbalance equipment is among the most tested applications in our 80V lineup, with confirmed fitment across multiple Linde 80V models without tray modification. Compatible with Toyota, Hyster, Yale, Jungheinrich, Komatsu, and Kalmar heavy equipment as well.
Explore more BSLBATT 80V forklift lithium battery products
| Model | Nominal voltage | Nominal capacity | Stored energy | Dimensions (mm) | Number of module | Standard case weight | Casing material | IP rating |
|---|---|---|---|---|---|---|---|---|
| B-LFP80-205MH | 83.2V | 205Ah | 17.06kWh | Support Customized | 1P*8S*2+1P*10S*1 | 204kg( 449.74lbs. ) | Steel | IP54 (IP65 optional) |
| B-LFP80-230MH | 230Ah | 19.14kWh | 1P*8S*2+1P*10S*1 | 220kg( 485.02lbs. ) | ||||
| B-LFP80-280MH | 280Ah | 23.296kWh | 1P*4S*6+1P*2S*1 | 284kg( 626.11lbs. ) | ||||
| B-LFP80-304MH | 304Ah | 25.293kWh | 1P*4S*6+1P*2S*1 | 322kg( 709.89lbs. ) | ||||
| B-LFP80-410MH | 80V | 410Ah | 32.8kWh | 1015*630*400 | 3P*4S*6+3P*2S*1 | 528kg( 1164.04lbs. ) | ||
| B-LFP80-460MH* | 460Ah | 36.8kWh | 2P*4S*6+3P*2S*1 | 538kg( 1186.09lbs. ) | ||||
| B-LFP80-560MH | 560Ah | 44.8kWh | 1015*810*400 | 2P*4S*6+2P*2S*1 | 650kg( 1433.00lbs. ) | |||
| B-LFP80-608MH | 608Ah | 48.64kWh | 2P*4S*6+2P*2S*1 | 660kg( 1455.05lbs. ) | ||||
| B-LFP80-615MH | 83.2V | 615Ah | 51.168kWh | 780*750*570 | 2P*4S*6+2P*2S*1 | 668kg( 1472.69lbs. ) | ||
| B-LFP80-690MH | 519Ah | 57.408kWh | 3P*2S*13 | 684kg( 1507.96lbs. ) | ||||
| B-LFP80-820MH | 820Ah | 68.224kWh | Support Customized | 3P*4S*6+3P*2S*1 | 817kg( 1801.18lbs. ) | |||
| B-LFP80-920MH | 920Ah | 76.544kWh | 3P*2S*13 | 948kg( 2089.98lbs. ) | ||||
| B-LFP80-1120MH | 1120Ah | 93.184kWh | 4P*2S*13 | 1136kg( 2504.45lbs. ) | ||||
| B-LFP80-1400MH | 1380Ah | 114.82kWh | 4P*2S*13 | 1370kg( 3020.33lbs. ) |
Models shown in red font are 
Solutions Certified.
Can’t Find the Right Battery Specification?
FAQ
What equipment uses an 80V lithium battery?
80V systems are used in heavy-duty counterbalance forklifts rated above 5 tonnes, reach stackers, and large industrial vehicles at ports, steel mills, and automotive plants. If your current lead-acid battery is labeled 80V or 7PzS/7PzB and above, an 80V lithium forklift battery is the correct replacement voltage.
How many shifts can an 80V forklift lithium battery support?
An 80V lithium battery in the 205 to 304 Ah range covers one full 8-hour shift for standard heavy-duty operations. Models from 410 to 690 Ah support two consecutive shifts. For 24-hour port and steel mill operations, 820 Ah and above is recommended, with the 1,400 Ah configuration available for the highest continuous load requirements.
Are BSLBATT 80V batteries available in explosion-proof configurations?
Yes. BSLBATT offers explosion-proof 80V forklift lithium batteries certified for Zone 1, Zone 2, and Class II hazardous environments. These units feature spark-free connectors, anti-static casings, and reinforced enclosures meeting IEC and NFPA requirements. They are deployed in chemical plants, pharmaceutical manufacturing, port bulk materials handling, and food processing facilities.
Can I replace my 80V lead-acid battery without modifying the tray?
In most cases, yes. BSLBATT 80V batteries are available in configurations matching standard lead-acid tray dimensions for Linde, Toyota, Hyster, Yale, Jungheinrich, and Komatsu heavy models. For non-standard tray dimensions common in port and heavy industrial equipment, our engineering team provides custom configurations. Submit your tray dimensions for a fitment assessment within 48 hours.
