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New Upgrade 80V 410Ah Lithium Battery for Hyster Electric Forklifts

B-LFP80-410MH
Nominal Voltage 80 V
Nominal Capacity 410 Ah
Stored Energy 32.8 kWh
Self-discharge <3% per month
Design Life >10 years
Cycle Life >3500 cycles
Group Mode 2P5S*5
Dimensions (LxWxH) 1015*660*400/ 1015*850*400/ 830*644*620mm
Internal Structure Single layer construction/ Dual Tier Architecture
Ingress Protection IP65
Lead Acid Model (BCI Number) 40-125-13/ 40-150-13
Charge Method CCCV
Recommended Chargers 80V 200A
Matching Charger Brands SPE / FRONIUS / DELTA-Q / ECOTEC
Charging Head REMA320
Discharge Head ANDERSON350
Display Magnetic Touch Display
Vehicle communication mode CAN
Display communication method RS485
Charging Temp 0°C to 50°C / 32°F to 131°F
Discharging Temp -20°C to 55°C / -4°F to 131°F
Storage Temp 0°C to 40°C / -4°F to 113°F
Certification CE, UN38.3, UL2580, IEC, CB, ISO9001
Shipping Classification UN 3480
Upgraded with a smart fan system and IP54-rated design, the B-LFP80-410MH offers adaptable thermal management based on operating environments. Unlike previous fixed designs, the new fan can be turned on or off as needed, supporting efficiency in hot climates while saving energy in cooler conditions.

Product Features

BSLBATT Fourth-Generation Forklift Lithium Battery Case Upgrade

Enhanced Exterior and Functional Integration

The standard battery case now includes a modular structure with an optional fan cooling system. A button allows users to turn the fan on or off as needed, and a lockable fan cover supports IP54 waterproofing when the fan is not in use. Additional built-in functions include USB ports, equalization, one-touch reset, remote control, heating, and fire suppression — delivering a highly integrated and versatile power solution.

Upgraded Interactive Display

The newly developed display is sleeker and more intuitive. It includes a built-in buzzer for low battery alerts and a fully rotatable mount for flexible installation. The alarm module can be added or removed according to operational needs.

Upgraded Fire Protection System

The battery now features a built-in aerosol fire extinguisher for a 3-second rapid response to thermal runaway. Dual AI sensors prevent false triggers, with a maintenance-free design and 8-year lifespan.

 
 
Smarter PDU Architecture

A simplified integrated design reduces battery assembly time by 10% and supports 30-day delivery. It eliminates complex low-voltage wiring, cuts failure rates by 30%, and improves cooling efficiency by 20%. The durable structure meets EMC and vibration standards with ROHS-compliant materials.

Unlock the Benefits of the BSLBATT Fourth-Generation Case Design

Improved Heat Dissipation

Side ventilation holes and a single-layer module layout increase cooling efficiency. Lower module temperatures help extend battery lifespan and improve long-term performance.

Simplified Structure

The integrated PDU and standardized internal layout make disassembly and maintenance easier. Streamlined wiring also enhances after-sales support and system consistency.

Flexible Battery Configuration

Using offset counterweights inside a standard case allows multiple battery models to share one core design. This lowers the learning curve and increases adaptability.

Lower Cost and Faster Delivery

Standardized components reduce production and logistics costs. Pre-production and mass assembly help shorten delivery time and improve supply efficiency.

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Comprehensive Battery Testing for Guaranteed Quality

Electrical Performance Testing

Verify battery capacity and charge/discharge performance to ensure stable output without overheating or early degradation.

Environmental Testing

Use temperature cycling and thermal shock tests to confirm reliable operation under extreme and changing climates.

Mechanical & Durability Testing

Conduct vibration, drop, and crush tests to ensure the battery structure remains intact during transport and tough conditions.

Safety Testing

Test under short circuit, overcharge, and over-discharge conditions to prevent fire, leakage, or explosion.

Regulatory Compliance Testing

Confirm compliance with international standards such as UL2580, UL2271, UL583 Type EE, and UN38.3 for safe handling and transport.

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