BSLBATT®️ Lithium Forklift Battery
With advanced LiFePO4 technology, BSLBATT designs and manufactures intelligent lithium-ion batteries for forklifts in the warehousing and distribution industry (50% more efficient than comparable products) that are UL2580, IEC62619, CE and UN38.3 certified. The lithium-ion battery management system (BMS) and cloud platform technology provides customers with a green solution with better performance and lower cost of ownership than traditional lead-acid and propane batteries. Lithium-ion battery packs reduce CO2 emissions and help improve fleet sustainability and ESG metrics.
Achievement By Numbers
- The first company In China to obtain UL2580 certification.
- Large supermarket cold storage preferred China forklift lithium battery supplier.
Achievement By Numbers
With advanced LiFePO4 technology, BSLBATT designs and manufactures intelligent lithium-ion batteries for forklifts in the warehousing and distribution industry (50% more efficient than comparable products) that are UL2580, IEC62619, CE and UN38.3 certified. The lithium-ion battery management system (BMS) and cloud platform technology provides customers with a green solution with better performance and lower cost of ownership than traditional lead-acid and propane batteries. Lithium-ion battery packs reduce CO2 emissions and help improve fleet sustainability and ESG metrics.
- The first company In China to obtain UL2580 certification.
- Large supermarket cold storage preferred China forklift lithium battery supplier.
lithium vs lead-acid batteries
- High-performance lithium-ion technology is particularly suitable for situations where lead-acid batteries are used and must be replaced during two- or three-shift operation.
- Lithium-ion batteries do not need to be replaced. With rapid temporary charging, any downtime, such as lunch breaks, can be effectively utilized and the batteries can be recharged in a very short period of time. Temporary charging does not affect the service life of the battery.
- Lithium-ion technology provides a constant voltage throughout the entire operating time. As a result, you can work several shifts at full power without having to replace the battery or perform any maintenance.
 |  | |
|---|---|---|
| No. Of Shifts With One Battery | 1 | 3 |
| Charging Time | 2-3 hours | 8 hours |
| Opportunity Charging | Charging for as low as 5-10 minutes whenever possible | Possible, however battery life reduces drastically |
| Safety & Health Risks | Low | High |
| Watering The Battery | N/A | Yes |
| Maintenance Cost | Low | High |
| Battery Lifespan | 3500 cycles | 1500 cycles |
| Electrical Infrastructure | May need Upgrade | Use existing |
| Replacement Cost | Low | High |
| Energy Efficiency | High | Low |
| Electricity Cost | lower Save up to 309 because of high erenergy efficiency | High |
| Upfront Cost | High | Low |
| Total Cost Of Ownership | Low | High |
| Environment Friendly | Yes | No |
Modular Design
Flexibility and Scalability
Modular design allows easy customization of battery capacity and voltage. Modules can be added or removed to fit different applications, like home energy systems or EVs.
Easy Maintenance
Faulty modules can be replaced individually, reducing downtime and maintenance costs.
Improved Reliability
Redundancy ensures that even if one module fails, the rest continue working, enhancing system stability.
Better Thermal Management
Each module has independent cooling, reducing overheating and extending battery life.
Simplified Production
Standardized modules make manufacturing and assembly more efficient and cost-effective.
Compatibility and Versatility
Modular systems work across multiple platforms, from forklifts to energy storage, increasing market adaptability.
Battery Management System
The built-in BMS with automotive-grade components ensures safety, high quality and high energy density, providing a fully optimized solution for demanding industrial applications.The BMS software ensures that the battery operates at peak performance, providing longer runtimes between charges, maximizing the total life of the battery, and enabling good communication between the charger, the battery and the user.
All-time Cell Balancing and Battery Management.
Through intelligent balancing strategy, the BMS can always maintain the consistency of the cells and realize the balance between individual cells.
Battery Real-time Monitoring and Communication Through CAN.
Monitoring cell voltage, electric current and battery temperature so that any movement outside the normal range disconnects the cell or the entire battery
Fault Alarm and Safety Protection.
When the battery is less than 10%, it will beep to prompt for charging, over/under voltage, low/over temperature, over current or other faults will prompt to make the battery safe. Safety always comes first.
BSL Industrial Forklift Lithium Battery Test Program
Capacity and Discharge Testing: Verifies that the battery can hold and deliver the specified amount of energy.
Capacity and Discharge Rate Testing: Ensures the battery can be charged and discharged at the rates requlred by the application without overheating or degrading prematurely
Temperature Cycling: Exposes the battery to extremetemperatures to ensure performance remains consistent across arange of operational climates.
Thermal Shock Testing: Rapidly changes the temperature to testthe battery’s ability to withstand sudden thermal changeswithout damage.
Vibration Testing: Simulates the vibrations and shocks thebattery might encounter during extreme operation andtransportation to ensure structural integrity.
Drop Tests: Assesses the battery’s durability when subjected toimpacts, ensuring the casing and internal components remainintact and functional.
Crush Tests: Determines the battery’s ablity to withstand heavyexternal pressures without leaking or catching fire.
Short Circuit Testing: Ensures the battery can withstand a shortcircuit condition without leading to fire or explosion.
Overcharge and Over-discharge Testing: Tests the battery’sability to safely handle conditions beyond its normal operationalrange.
Quality Testing：Ensures the battery meets specific internationaland domestic safety standards and regulations, which mayinclude certifications like Ul(Underwriters Laboratories),UNTesting, and others relevant to the operation and transportationof ithium-ion batteries.
UL2580丨UL2271丨UL 583 Type EE丨UN 38.3
Applications
BSLBATT lithium batteries meet the needs of various application scenarios with exceptional performance and reliability. Whether in warehouse logistics, manufacturing, cold storage, or outdoor heavy-duty use, BSLBATT batteries provide efficient, reliable power, enhancing operational efficiency and reducing maintenance costs.
Warehouse Logistics
Suitable for 24/7 Operations: BSLBATT lithium batteries are designed for continuous 24/7 operation, supporting high-intensity warehouse logistics tasks. Whether day or night, our batteries provide stable, continuous power to ensure smooth logistics processes.
Supports Multi-Shift Operations: The fast-charging capability of the batteries allows them to easily handle multi-shift operations. With a charging time of just 2-3 hours, the battery is ready for the next long operation, significantly boosting warehouse efficiency.
Manufacturing warehouse
High Energy Demand: In manufacturing, equipment often needs to operate under high energy demand conditions. BSLBATT lithium batteries provide stable, high energy output to ensure that manufacturing equipment operates smoothly under heavy workloads.
Equipment Reliability: Our batteries excel in manufacturing environments, with minimal maintenance needs and a lifespan of up to 3500 charge cycles. This reduces equipment downtime and enhances overall production efficiency.
Cold Storage warehouse
Low-Temperature Performance: BSLBATT lithium batteries maintain exceptional performance even in low-temperature environments. Whether in cold storage or freezing warehouses, our batteries ensure that forklifts operate normally in cold conditions.
Cold-Resistant Design: Featuring advanced Battery Management Systems (BMS), our batteries ensure safety and efficiency in extreme cold, minimizing performance degradation due to low temperatures.
Outdoor/Heavy-Duty Use
Suitable for Harsh Terrain: BSLBATT lithium batteries are designed to perform excellently in harsh outdoor environments. Whether on construction sites or in ports, the batteries provide reliable power support for heavy-duty operations.
Shock-Resistant and Durable: The batteries are highly shock-resistant, able to handle vibrations and impacts from rugged terrain, ensuring long-term stable operation in demanding environments.
Electric Forklift Types
Material handling equipment encompasses a wide range of vehicle types, typically used to move products in the manufacturing and distribution phases.
BSLBATT®️ provides different lithium battery solutions for different types of forklifts.
Counterbalanced Forklifts – These forklifts can handle a capacity of 8,000 lbs or more, making them essential when lifting heavy materials throughout a facility.
3-Wheel Forklifts – Similar to counterbalanced forklifts, their 3 wheel design gives them a tighter turning radius, so they are a bit more nimble, at the expense of heavier lifting capacity.
Narrow Aisle Forklifts – Found in operations that want to maximize their storage space. This lift truck can operate in tighter spaces.
Electric Stackers – Mainly used for stacking operations and suitable for low to medium height storage. Compact design for operation in confined areas.
End Riders / Center Riders – Minimal lift capabilities (i.e. lifting a pallet off the ground) used to transport materials throughout a facility.
Wallet Pallet Jacks – Designed to move loads up to 8,000 lbs. They are commonly found in delivery trucks for efficient loading and unloading of materials.
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Frequently Asked Questions
BSLBATT provides professional pre-sales and after-sales service, if there are other technical problems, please contact us!
BSLBATT forklift Battery pack is made using large format prismatic lithium-ion cells. The cells are constrained against shock and vibration in a steel enclosure.
Yes, BSLBATT forklift Batteries can be plugged in at any state of charge with absolutely no negative effects. In fact, opportunity charging can actually increase the lifetime amp-hour output of the battery.
No, but an annual inspection is recommended by an authorized dealer to ensure maximum battery health and life.
BSLBATT Forklift batteries include drive away protection which does not allow the user to use the truck while charging. The battery does not need to be disconnected from the truck when charging.
Packs should only be charged from 0°C to 45°C (32°F to 113°F) and discharged from -20 °C to 55° C ( -4°F to 131 °F).
